Polyester (PET) strapping is a premium plastic banding material manufactured from polyethylene terephthalate — the same base polymer used in high-strength industrial fibers. It is the closest plastic alternative to steel strapping in terms of physical performance, offering high tensile strength, excellent elongation recovery, and resistance to rust, UV exposure, and weathering.

- Stronger than polypropylene (PP) — can be tensioned up to 25% higher with equivalent break strengths

- Elongation recovery — maintains strap tension after load impact or settling, unlike steel which does not recover

- Rust and corrosion resistant — safe for outdoor storage and moisture-prone environments

- Safer to handle than steel — no sharp edges, lighter weight, easier to dispose of and recycle

Samuel Packaging Store supplies polyester strapping in a full range of widths (1/2" to 3/4"), thicknesses (0.025" to 0.050"), and coil lengths to match any production requirement.

Samuel Packaging Store supplies polyester strapping in the following specifications:

- 1/2" (12mm) width — available in 0.025" to 0.040" thickness, break strengths from 650 lb to 1,100 lb

- 5/8" (16mm) width — available in 0.030" to 0.044" thickness, break strengths from 1,100 lb to 1,600 lb

- 3/4" (19mm) width — available in 0.035" to 0.050" thickness, break strengths up to 2,500 lb

- Standard coil core: 16" x 6" — compatible with standard strapping dispensers

- Surface finish: smooth (waxed) — optimized for tool compatibility and consistent seal performance

All Samuel PET strapping is green in color — color does not affect performance. Coils per pallet vary by width and gauge.

Samuel's STL battery-powered tools are the standard choice for PET strapping in open warehouse floors and mobile operations — no compressed air infrastructure required. All tools are ergonomically designed for full-shift operation in horizontal and vertical orientations.

- STL-3 Series — 1/2" to 5/8" polyester or polypropylene, up to 0.040" thick, 75% joint efficiency

- STL-3HD — 5/8" to 3/4" polyester strap, 75% joint efficiency, heavy-duty applications

- STL-3SD — Battery-operated combination tool for light-to-medium polyester strapping applications

All STL battery tools are fully cordless and designed for heavy industrial applications, reducing operator fatigue over a full production shift.

For most medium-to-heavy palletized loads, polyester strapping is the preferred alternative to steel and delivers several operational advantages:

- Safety — no sharp cut edges; reduces injury risk during strapping and load opening

- Tension recovery — PET strap absorbs impact and recovers tension; steel does not elongate or recover

- Corrosion resistance — PET will not rust or stain load surfaces

- Cost and disposal — significantly lower cost per coil; recyclable and easier to dispose off

- Tool cost — PET tools are less expensive to purchase, operate, and repair than steel tools

Steel strapping remains the specification for extremely heavy loads, sharp-edged products, or applications requiring zero elongation under sustained long-term tension. For all other medium-to-heavy applications, PET strapping is the operationally and economically superior choice.

Polyester strapping is the preferred specification for medium-to-heavy industrial applications where load integrity during transit is critical. It is particularly well-suited for loads that experience vibration, impact, or settling — because PET strap recovers tension after shock, where steel does not.

- Palletized goods and unitized loads for long-distance freight

- Building materials — bricks, blocks, lumber, and board bundles

- Paper and printing industry — newsprint rolls, carton bundles

- Metal parts and components that cannot tolerate sharp steel edges

- Loads stored outdoors requiring UV and moisture resistance

- High-volume distribution and e-commerce fulfillment centers

Polyester and polypropylene strapping requires a metal seal to complete the strap joint. Samuel offers open seals designed specifically for PET and PP strap in both standard and heavy-duty configurations:

- 8PG0500S-4M Open Polyester Seals — 1/2" strap width, 0.030" gauge, 1,000 pcs per carton

- 8PG0625S-5M Open Polyester Seals — 5/8" strap width, 0.038" gauge, 1,000 pcs per carton

- Open seals allow visual inspection of the seal joint after crimping

-Compatible with all STL-series combination and sealing tools

Ordering seals alongside strapping ensures you have a complete, tool-compatible system from a single supplier.

Yes. For stationary, high-volume production lines with compressed air, Samuel's pneumatic tools support polyester strapping applications. Pneumatic tools deliver higher cycle throughput than battery tools and are specified when production line speed is the primary requirement.

- Pneumatic tensioners and sealers are available for PET strap in 1/2", 5/8", and 3/4" widths

- Consistent tensioning force with every cycle — removes operator variability

- Suitable for integration into semi-automated and automated PSG packaging lines

Contact Samuel's technical team to identify the correct pneumatic tool model and air pressure specification for your PET strap width and gauge.

Samuel Packaging Store ships polyester strapping across the USA with the following service parameters:

- All orders processed within 1–3 business days after order confirmation

- Tracking notification sent via email once the order has shipped

- Bulk and pallet-quantity orders available — contact for volume pricing

- USA domestic shipping only — international orders accepted via freight forwarder address

- 30-day return policy — contact storesupport@samuel.com to initiate

For bulk procurement quotes, custom coil specifications, or pallet pricing, email storesupport@samuel.com — Mon–Fri, 9:00 AM–5:00 PM ET.